๐Ÿ—ผ Multicomponent Distillation (FUG)

Shortcut sizing of multicomponent distillation columns using Fenske minimum stages, Underwood minimum reflux root-finding, Gilliland actual stages, and Kirkbride feed stage location.

โšก Fortran 90 Engine Double Precision (IEEE 754) โœ“ ISO / ASME Validated
Multicomponent Distillation (FUG) Mass Transfer
๐Ÿ“Š Solver Telemetry โ— ACTIVE
๐Ÿ‘๏ธ Views 16
โšก Solves 16
๐Ÿ’พ Downloads 395 ๐Ÿ“ฆ Fortran Code 6.4 KB
๐Ÿ“… Released Jun 2026
โฑ๏ธ Latency < 1 ms
โšก TOOLS & REPORTS:
๐Ÿ’พ Download Fortran 90

๐Ÿงช Industrial Distillation Column Internal Reflux & Reboiler Simulation

Real-time visual simulation of vapor boilup, liquid reflux trays, feed injection & product split

๐Ÿ“ Configuration & Presets

๐Ÿ›ข๏ธ Benzene-Toluene (ฮฑ=2.45) ๐Ÿ”ฅ Depropanizer LPG (ฮฑ=2.10) ๐Ÿท Bio-Ethanol Column โšก NGL Debutanizer (ฮฑ=2.80)
๐Ÿ“Š Key Components & Volatility
Light Key wrt Heavy Key
๐ŸŽฏ Product Purities & Reflux Factor
1.0 = Saturated Liquid, 0.0 = Saturated Vapor
Industrial optimum: 1.20 to 1.40
FUG Short-Cut Formulations:
โ€ข Fenske: Nmin = ln[ (xD,LK/xD,HK) / (xB,LK/xB,HK) ] / ln ฮฑ
โ€ข Underwood: ฮฃ [ (ฮฑi zF,i) / (ฮฑi โˆ’ ฮธ) ] = 1 โˆ’ q
โ€ข Gilliland: Y = (N โˆ’ Nmin) / (N + 1) vs X = (R โˆ’ Rmin) / (R + 1)
โ€ข Kirkbride: log(Nrect / Nstrip) = 0.206 log [ (zHK/zLK) (xB,LK/xD,HK)ยฒ (B/D) ]

๐Ÿ“Š Column Sizing Results

Configure inputs and click Compute to view results.

๐Ÿ“˜ Calculation Methodology & FUG Standards

Fenske-Underwood-Gilliland Sequence

The classic short-cut distillation method provides rapid, high-accuracy preliminary column sizing prior to rigorous tray-by-tray equilibrium simulation.

Reflux Optimization Trade-Off

As operating reflux $R$ approaches $R_{min}$, required stages $N \to \infty$. As $R \to \infty$, $N \to N_{min}$ but reboiler energy explodes. The economic optimum lies between $1.15 R_{min}$ and $1.40 R_{min}$.

Key Engineering Assumptions

  • Constant molar overflow (CMO) along rectifying and stripping sections.
  • Constant average relative volatility across the column temperature profile.
  • Kirkbride equation for optimum feed stage entry.