⚖️ Heat & Mass Transfer Analogy Calculator

Verify boundary layer analogies and predict mass transfer coefficients from thermal coefficients. Computes Sherwood ($Sh$), Schmidt ($Sc$), Lewis ($Le$) numbers, and Chilton-Colburn $j$-factors.

🌊 Boundary Layers & Relative Thickness Visualizer

📝 Configuration

📐 Geometry & Flow Regime
💧 Fluid Properties
🔄 Species Diffusivity
Dimensionless Numbers:

Quick Presets:
- Wet plate drying in air flow (20°C)
- Oxygen transport in water pipe flow

Prandtl Number: $$Pr = \frac{\nu}{\alpha}$$
Schmidt Number: $$Sc = \frac{\nu}{D_{AB}}$$
Lewis Number: $$Le = \frac{\alpha}{D_{AB}} = \frac{Sc}{Pr}$$
Chilton-Colburn Analogy:
$$\frac{h}{h_m} = \rho C_p Le^{2/3}$$

📊 Results & Analogy Verification

Configure inputs and click Calculate to view results.

ℹ️ About Heat & Mass Transfer Analogy

The transport equations governing convective heat and mass transfer are mathematically identical under appropriate boundary conditions. This allows engineers to predict mass transfer coefficients from thermal measurements:

- Lewis Number ($Le$): Represents the ratio of thermal diffusivity to mass diffusivity. - $Le \approx 1$: Thermal and concentration boundary layers grow at the same rate. - $Le > 1$: Mass diffusivity is slower, concentration boundary layer is thinner than thermal. - $Le < 1$: Mass diffusivity is faster, concentration boundary layer is thicker.

📘 Calculation Methodology

Mathematical Model & Theory

Under boundary layer assumptions, the Nusselt ($Nu$) and Sherwood ($Sh$) numbers represent the dimensionless temperature and concentration gradients at the wall. The Chilton-Colburn analogy correlates these parameters directly using the Lewis number:

$$Sh = Nu \cdot \left(\frac{Sc}{Pr}\right)^{1/3} = Nu \cdot Le^{1/3}$$ $$\frac{h}{h_m} = \rho C_p Le^{2/3}$$

Worked Engineering Example

Wet Plate Drying:
Air at 20°C ($\rho = 1.2\text{ kg/m}^3$, $C_p = 1007\text{ J/kg·K}$, $Pr = 0.73$, $\nu = 1.5 \times 10^{-5}\text{ m}^2/\text{s}$) flows over a flat plate ($L = 0.5\text{ m}$) at $U = 5\text{ m/s}$. Water binary diffusivity $D_{AB} = 2.6 \times 10^{-5}\text{ m}^2/\text{s}$. Calculate $h$ and $h_m$.

Solution:
1. Calculate Reynolds number:
$$Re = \frac{U L}{\nu} = \frac{5 \times 0.5}{1.5 \times 10^{-5}} = 1.67 \times 10^5 \quad (\text{Laminar})$$ 2. Calculate Nusselt number ($Nu_L$):
$$Nu_L = 0.664 Re^{0.5} Pr^{1/3} = 0.664 \times (1.67 \times 10^5)^{0.5} \times 0.73^{1/3} = 244.1$$ 3. Calculate Schmidt & Lewis numbers:
$$Sc = \frac{1.5 \times 10^{-5}}{2.6 \times 10^{-5}} = 0.577, \quad Le = \frac{0.577}{0.73} = 0.79$$ 4. Compute Sherwood number ($Sh_L$):
$$Sh_L = 0.664 Re^{0.5} Sc^{1/3} = 225.8$$ 5. Compute average transfer coefficients:
$$h = \frac{Nu_L k_f}{L} = 12.3\text{ W/m}^2\text{K}$$ $$h_m = \frac{Sh_L D_{AB}}{L} = 0.0117\text{ m/s}$$

Standard Assumptions & References

Assumptions: Constant fluid and species properties, negligible viscous dissipation, negligible radiative heat transfer, and low mass transfer rate (so bulk diffusion velocity does not disturb velocity boundary layer profile).

References:

  • Chilton, T. H., & Colburn, A. P. Mass transfer coefficients; correlation of data. Industrial & Engineering Chemistry, 1934.
  • Incropera, F. P., et al. Fundamentals of Heat and Mass Transfer. Wiley.