🧪 Distillation Column — McCabe-Thiele Calculator

Design a binary distillation column using VLE, reflux ratio, q-line, Fenske minimum stages, minimum reflux, and McCabe-Thiele stepping.

🏭 Distillation Column Schematic

📝 Configuration

⚗️ Binary VLE and Product Specs
🔁 Reflux and Feed Condition
q=1 saturated liquid, q=0 saturated vapor.
Key Equations:

VLE: y = αx/[1+(α−1)x]
Fenske: Nmin = ln[(xD/(1−xD))((1−xB)/xB)] / ln(α)
Rectifying line: y = R/(R+1)x + xD/(R+1)
q-line: y = q/(q−1)x − zF/(q−1)

📊 Results & Visualization

Configure inputs and click Calculate to view results.

📘 Calculation Methodology

Mathematical Model

Binary VLE is approximated with constant relative volatility. Minimum reflux is obtained from the pinch point at the q-line/equilibrium intersection, and stages are stepped graphically between the operating lines and VLE curve.

Worked Example

For a benzene/toluene-like split with α=2.45, xD=0.95, xB=0.05, zF=0.45 and q=1, the engine estimates Rmin, applies R/Rmin, then steps off stages and locates the feed plate where the operating line switches.

Assumptions

  • Binary system with constant relative volatility.
  • Constant molar overflow.
  • Total condenser and equilibrium reboiler convention.
  • No Murphree efficiency or pressure drop included.